(Source: LEPTON Infrared Camera Module Report, Dec. Thanks to its strong integration at the core level with innovative WLO, waferlevel packaging (WLP) and custom ASIC use, the FLIR Lepton is the world's smallest microbolometerbased thermal imaging camera core." Incorporating a conductive circuit pattern inside the housing provides grounding and allows FLIR to integrate a temperature sensor. The final cost reduction comes from the core housing, which is a threedimensional molded interconnected device (3DMID). The silicon lenses are made at the wafer level with lithography and etching processes. Digital Optics' WLO brings an important part of the cost reduction. The system electronics that receive and process the signal are a custom application specific integrated circuit (ASIC) device mounted in flipchip on the substrate. The purpose of the vacuum is to provide high thermal resistance between the microbolometer elements and the ROIC substrate, allowing for maximum temperature change in response to incident radiation. An antireflection (AR) coated window is bonded above the sensor array via a waferlevel packaging (WLP) process, encapsulating the array in a vacuum. " The microbolometer array is grown monolithically on top of a readout integrated circuit (ROIC) to comprise the complete focal plane array (FPA).
60 x 80 micro-bolometric array-based Lepton is used in FLIR One low cost iPhone clip-on camera and in Norwegian PD-100 micro UAV (thanks to SO for the info!).
SystemPlus Consulting publishes FLIR Lepton thermal imaging module reverse engineering report.
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